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New Boiler Manifold and Baseboard Loops

11 photos · hvac

The oil-fired boiler was original and the hydronic loops were a tangle. I kept the Buderus boiler and built a new copper manifold off it with three Honeywell zone valves and a Taco controller, so the basement, the main floor, and the attic each ran on their own thermostat. New fin-tube baseboard along the walls, new smart thermostats up top, and finally a system I could actually control.

  1. Original flue connection — corroded through, charred, insulation falling apart. Reason enough to redo the whole heating side. Before

    Original flue connection — corroded through, charred, insulation falling apart. Reason enough to redo the whole heating side.

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  2. Pulled the baseboard covers to get at the fin-tube. Half of them were painted over so badly the fins couldn't breathe. During

    Pulled the baseboard covers to get at the fin-tube. Half of them were painted over so badly the fins couldn't breathe.

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  3. Building the manifold up on cardboard before I hung it — three Honeywell zone valves on the bench, soldered and ready. During

    Building the manifold up on cardboard before I hung it — three Honeywell zone valves on the bench, soldered and ready.

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  4. Manifold installed on the supply lines with the Taco controller above. Three zones, each on its own thermostat. After

    Manifold installed on the supply lines with the Taco controller above. Three zones, each on its own thermostat.

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  5. Buderus boiler with the new zone valves and exhaust venting in place. Boiler had life left, it just needed everything around it redone.

    Buderus boiler with the new zone valves and exhaust venting in place. Boiler had life left, it just needed everything around it redone.

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  6. New hydronic baseboard run with copper supply lines tucked tight to the wall. Clean install, no kinks. After

    New hydronic baseboard run with copper supply lines tucked tight to the wall. Clean install, no kinks.

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  7. Up in the attic crawl — pull-chain light, joists exposed, stack of baseboard covers waiting to go back up. Before

    Up in the attic crawl — pull-chain light, joists exposed, stack of baseboard covers waiting to go back up.

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  8. Finished knee wall in the attic with thermostat above the baseboard. Painted shiplap, sloped ceiling, controlled heat. After

    Finished knee wall in the attic with thermostat above the baseboard. Painted shiplap, sloped ceiling, controlled heat.

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  9. New Honeywell stat in over the old larger ring. I'll patch the drywall on the next pass — function before finish. During

    New Honeywell stat in over the old larger ring. I'll patch the drywall on the next pass — function before finish.

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  10. Stat reading 69° on hold. After everything I'd torn out down there, finally seeing the system actually hold a setpoint.

    Stat reading 69° on hold. After everything I'd torn out down there, finally seeing the system actually hold a setpoint.

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  11. App view: basement at 69 with 61% humidity, crawlspace at 67. Now I can watch it from anywhere instead of guessing.

    App view: basement at 69 with 61% humidity, crawlspace at 67. Now I can watch it from anywhere instead of guessing.

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